Quality

How to assess plastic bale quality: a buyer's checklist

Compressed and strapped plastic bales

Key takeaways

  • Five parameters define bale quality: polymer purity, contamination, moisture, colour and bale density.
  • Quality expectations must be written into the contract in measurable terms; phrases like “good quality” are useless in a claim.
  • Photos of every container empty, half full, full and sealed are the strongest evidence in a dispute.
  • If there is a problem on arrival, stop unloading, take photos and samples, and notify in writing within the claim period.

The most expensive problem in plastic scrap trade is discovering a wrong bale after it has reached the port. Quality risk never disappears entirely, but it can be managed with a well-defined contract, a disciplined photo routine and a clear claims process. This checklist is meant to help buyers and suppliers meet on the same expectations.

Five parameters that define quality

1. Polymer purity

The share of material other than the target polymer. PVC in PET bales, PP or PET in LDPE film bales and PP caps in HDPE bales are typical foreign polymers. Some mixes only reduce yield; others (such as PVC in PET) can ruin processing of the whole lot.

2. Contamination

Everything that is not plastic: paper labels and cardboard, tape, metal, wood, glass, soil, sand, organic and food residue. Contamination is paid for by weight but never comes out as product, and it raises sorting and washing costs.

3. Moisture

Bales stored outdoors, rain and material not dried after washing all add weight. Moisture means part of the price per tonne is paid for water. The maximum moisture level and the measuring method should be defined in the contract.

4. Colour

Clear and natural fractions are worth more than coloured and mixed ones because they can be turned into any colour. The colour ratio (for example clear versus coloured film) should be defined in writing in the contract.

5. Bale density and weight

Well-compressed bales let more net weight go into each container and lower freight per tonne. Loose bales can break apart in transit and make unloading harder. Setting a minimum net weight per container in the contract is common practice.

Write quality into the contract in measurable terms

Phrases like “first quality” or “clean material” protect nobody in a dispute. Instead, write the following clearly and with numbers:

ItemExample definition
MaterialPolymer, source (industrial / post-consumer), form (bale, regrind)
PurityMinimum share of target polymer, prohibited foreign polymers
ContaminationMaximum share, unacceptable materials (metal, glass, organics)
MoistureMaximum level and measuring method
ColourClear / natural / coloured ratios
WeightMinimum net weight per container, where it is weighed
ClaimsNotice period, required evidence, remedy (price reduction, return)

Loading photos: the strongest evidence

In Green Day Trade's document flow, loading photos are part of the first document pack after the advance payment. A good photo set includes:

  • The empty, clean container (with the container number visible).
  • Close-ups of the bales; if possible, the inside of an opened or cut bale.
  • The container half full and completely full.
  • The seal and a legible seal number after the doors close.
  • The weighbridge ticket or weighing record.
Tip: archive photos matched to container numbers. In a claim that arrives months later, which photo belongs to which container should never be in question.

Samples and independent inspection

  • Samples: ask for a sample before the first order of a new material or supplier, and compare it with the loading photos to be sure it represents the real cargo.
  • Trial shipment: limiting the first order to one or a few containers keeps the risk small.
  • Pre-shipment inspection: for high volumes or new relationships, an independent inspection company checking during loading is valuable.

If there is a problem on arrival: claim steps

  1. Stop unloading. Proving a claim for partly processed material is very difficult.
  2. Document it. Take photos and video with the container and seal numbers; set the problem bales aside.
  3. Take samples. Have an independent laboratory analyse them if needed.
  4. Notify in writing, on time. Send written notice to the seller and the intermediary within the contractual claim period.
  5. Record the outcome. A price reduction, partial return or offset against the next shipment should be documented in writing.

Green Day Trade tracks quality claims alongside each loading record, keeping photos, documents and correspondence in one file so the parties can reach a fast and fair resolution.

Frequently asked questions

What moisture level is acceptable in plastic bales?

There is no single universal figure; it depends on the material, the source and the buyer's process. What matters is that the maximum accepted moisture and the measuring method are agreed in writing in the contract.

What should loading photos show?

The empty, clean container, close-ups of the bales loaded (including a cut or opened bale), the container half full and full, and the seal with its number after the doors close. Each photo should be matched to its container number.

What should be done if a quality problem is found on arrival?

Stop unloading, photograph the problem together with the container number, take samples and notify the seller and the intermediary in writing within the contractual claim period. Proving a claim for material that has already been unloaded and processed is very difficult.

Is a pre-shipment inspection necessary?

For first shipments with a new supplier and for high-value loads, an independent inspection company checking the loading significantly reduces risk. In long-standing, reliable relationships detailed loading photos are often enough.

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